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How to Print Labels From Word (Any Label Printer)

Word's Mailings → Labels tool was built for sheets of Avery on a laser printer, so the moment you point it at a 4×6 thermal or a DYMO it fights you: wrong template, content off the label, everything scaled to a letter page. Here's the clean way to get a Word label onto an actual label printer.

  1. In Word, put your label content on the page at the size you want: a single label, not the Avery multi-up grid. For a shipping label, set the page under Layout → Size → More Paper Sizes to 4×6.
  2. Skip Word's Print dialog and its 'scale to fit': that scaling is what shrinks a 4×6 onto letter paper.
  3. Install the free PaperReady Print Bridge (Windows, Mac, or Linux) so your label printer is available.
  4. Open the PaperReady app; your Zebra, DYMO, Rollo, Brother, or MUNBYN is auto-detected and highlighted.
  5. Paste your content, pick the label size, and print at true size. The correct printer is already selected.
PaperReady prints straight to your label printer at true size, with no PDF-export-then-reprint step, unlimited labels, and no per-label fees, on Zebra, DYMO, Rollo, Brother and MUNBYN across Windows, Mac and Linux.

Frequently asked

Why do my Word labels print off the edge or on the wrong part of the label?
Word is using an Avery sheet template or scaling to letter paper. Set the page to your actual label size (e.g. 4×6) and print through PaperReady, which sends it to the label printer at true size instead of fitting a page.
Do I need to pick an Avery template number?
Not for a label printer. Avery templates lay out a grid on a letter sheet; a thermal or roll printer prints one label at its own size, so there's no template to match.
Can I mail-merge addresses from Word to a label printer?
You can, but the merge just fills the page; PaperReady still prints each label at true size. If your data lives in a spreadsheet, printing from Excel is usually simpler than a Word merge.